AI Platform for Manufacturing
SOLUTIONS · MANUFACTURINGFailures are anticipated. And the response executes itself.
Most industrial solutions show the data on a dashboard and wait for someone to look at it. Ruvic executes the full consequence: it detects the deviation in the telemetry, generates the work order, verifies and reserves the spare part, schedules the maintenance window, and notifies the technician. On top of your existing SCADA and CMMS, without replacing the OT layer.
Ruvic · Plant Command Center
LIVE
- 30–45%
Reduction in unplanned stoppages
Failures detected early enough to intervene in a planned window instead of in an emergency. - 6–12pts
Points of improvement in equipment availability
On the availability component of OEE, across the critical assets in scope. - 50–70%
Less administrative time per work order
Creation, assignment, spare-part lookup, and documentation close-out that a planner does by hand today. - <3wks
From diagnosis to first monitored asset
From mapping the line to the first group of critical equipment operating against real telemetry.
The plant generates data that no one manages to turn into action.
Your SCADA captures the signal, your historian stores it, your CMMS records the order. But between every system there’s a planner checking dashboards, a supervisor calling the warehouse, and a technician filling out forms. The data exists; what’s missing is someone to act on it in time.
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01 — Stoppages
The failure shows up on the dashboard when the line has already stopped.
The signal was there hours or days earlier, but nobody was watching it that shift. An unplanned stoppage costs twice as much as a planned one.
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02 — Work orders
Two shifts go by between detecting the problem and opening the WO.
Someone has to find out, decide, check for the spare part, create the order, and assign a technician. Every link adds hours to a problem that’s already running.
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03 — Spare parts
The day of the intervention arrives and the part isn’t there.
The WO was opened, the technician was scheduled, and the spare part had an eight-week lead time. The window is lost and the equipment keeps degrading.
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04 — Traceability
The shift report and the nonconformance live on paper and WhatsApp.
When the customer audit or ISO review arrives, reconstructing what happened on a line three months ago is archaeology.
Manufacturing Processes Automated with Ruvic AI.
Every use case runs on your SCADA, your CMMS, and your maintenance rules. Ruvic doesn’t improvise: it executes the workflow your reliability team defined, escalates to a human when appropriate (high criticality, action on the physical process, exception), and leaves a complete audit trail of every decision.
Detects the deviation, estimates the window, and triggers the intervention.
“We have sensors and dashboards across the plant. But we see the failure when the line has already stopped, not when the signal started to move.”
Ruvic reads vibration, temperature, consumption, and pressure telemetry from your SCADA or historian, compares it against the asset’s baseline, and detects the degradation pattern. When the deviation exceeds the threshold, it estimates the intervention window, generates the work order in the CMMS with the diagnosis attached, and notifies the planner and the shift supervisor on WhatsApp.
Creates, prioritizes, and closes the WO without the planner keying it in.
“Between someone spotting the problem and the order being opened with a technician assigned, two shifts go by. Everything goes through the planner.”
Ruvic generates the order with criticality, asset, symptom, and associated spare part; prioritizes it against the production plan and team workload; assigns the available technician with the required skills and sends the instructions by WhatsApp. At close-out, it receives the technician’s voice note, structures it, and updates the asset history in the CMMS.
Checks, reserves, and purchases the part before the window arrives.
“The day of the intervention arrives and the part isn’t there. The WO gets rescheduled and the equipment keeps degrading until it blows.”
When it detects the risk condition, Ruvic checks stock in your ERP or WMS and reserves the spare part against the order. If there’s no stock, it generates the purchase request with the supplier’s lead time and adjusts the proposed intervention date to real availability. The planner sees a window that can actually be met, not an optimistic date.
Consolidates the shift, structures the nonconformance, and leaves the trail ready for audit.
“The shift report and nonconformances live on paper and on WhatsApp. Reconstructing what happened three months ago is archaeology.”
Ruvic builds the shift report by cross-referencing telemetry, closed orders, logged stoppages, and the supervisor’s voice notes. For quality, it receives the nonconformance report by voice or photo, structures it against your format, links it to the batch and the asset, and leaves a traceable record for ISO 9001 and customer audits.
What your maintenance manager, your plant manager, and your CIO need to know.
Operational specifications of the Ruvic engine applied to manufacturing. Available from the first use case, configurable per asset, and compatible with the OT and IT infrastructure your plant already runs.
OT Connectivity
Reads from SCADA, PLCs, and process historians over standard plant protocols. Ruvic consumes the signal that already exists, without touching the control logic.
CMMS and EAM Integration
Creates, updates, and closes work orders directly in your maintenance system. We don’t replace your CMMS, we write on top of it.
Detection Models
Deviation detection against each machine’s own historical behavior, not a generic threshold. Sensitivity adjusts by asset criticality.
OT / IT Separation
Ruvic does not execute actions on the physical process by default. It alerts, documents, and escalates. Any action on the plant is enabled case by case with explicit human approval.
Inventory and Purchasing
Stock lookup, reservation against the order, and purchase request generation with supplier lead time, so the intervention window is realistic.
Plant Channels
Technicians and supervisors interact through the channel they already use. Voice notes from the floor are transcribed and structured against your report formats.
Traceability and Audit
Every detection, order, approval, and close-out is logged with a timestamp, with the associated asset and batch, ready for internal and customer audits.
Dynamic Multi-LLM Engine
Ruvic selects the optimal model per task within the same process (reading technical manuals, drafting work orders, root cause analysis) without depending on a single provider.
Multi-Agent Orchestration
When a deviation occurs, Ruvic invokes agents that check the asset’s history, verify the spare part in the ERP, review the production plan, and draft the order, in parallel. The planner receives a single recommendation.
Manufacturing isn’t a module. It’s the Ruvic engine applied to your plant.
Each capability operates independently, but the real value appears when they combine: a vibration signal that triggers a work order, reserves the spare part in the ERP, and reaches the technician on WhatsApp with the equipment manual attached, without anyone connecting them by hand.
Workflows
Multi-step workflows that orchestrate telemetry, work orders, inventory, and maintenance rules. Drag & drop, no code.
Orchestration · No-codeAI Chat Agent
Technicians and supervisors query, report, and close out from WhatsApp or the web, with the same process intelligence behind it.
WhatsApp · Web · ChatDocument IDP
Reads technical manuals, spare-part datasheets, purchase orders, and inspection forms. Extracts the data and passes it to the workflow.
OCR · NLP · ValidationAI Voice Agent
Voice notes from technicians on the floor turned into structured records, and escalation calls when criticality demands it.
Voice · SIP · TelephonyFrequently Asked Questions About Predictive Maintenance with AI for Manufacturing.
What is predictive maintenance with AI?
It’s using AI to anticipate a failure before it happens: it analyzes your equipment’s signals, detects the pattern that precedes a stoppage, and triggers the work order on its own. Instead of reacting to damage, you prevent it.
What processes can Ruvic automate in manufacturing?
Predictive maintenance, demand forecasting, automatic work order generation, and plant traceability and reporting. You recover availability, time, and control.
Does it integrate with my current systems?
Yes. It connects via API to your MES, ERP, CMMS, and plant data sources (SCADA/sensors), without replacing them: it operates on top of what you already have.
Does AI replace my maintenance team?
No. It automates monitoring and early detection so your team stops operating in firefighting mode and focuses on the interventions that truly require their judgment.
How much does it cost to automate manufacturing processes with AI?
It depends on your equipment fleet, your integrations, and the scope (predictive, demand, traceability). We don’t publish a fixed rate; we size it against your operation in a demo.
Try it on one of your real production lines.
Request a proof of concept. In under three weeks, you have Ruvic monitoring a group of critical equipment in your plant and running the complete workflow: detection, work order, spare part, and documentation close-out.